Can Filling Machine

Huirun can filling machine is a high-efficiency equipment designed for filling cans. It is suitable for various beverages, including beer, beverages containing CO2 gas, juice and tea beverages. The output of the equipment is 5000-30000 bottles per hour.

Main features

1. Efficient filling: The equal liquid level filling technology is adopted to ensure the uniform amount of liquid in each can and improve the filling accuracy and efficiency.
2. Sanitary design: The equipment is mainly made of stainless steel, which is easy to clean and meets the hygiene standards.
3. Vacuum lifting: The steam injection device can be optionally equipped to increase the vacuum degree in the can and extend the shelf life of the product.
4. Intelligent control: Adopting high-standard electrical components such as Siemens PLC, Mitsubishi inverter, Omron proximity switch, etc., the production speed can be set through the touch screen, common faults will automatically alarm and provide the cause and location of the fault. According to the severity of the fault, the PLC will automatically determine whether the host machine should continue to run or shut down.
5. Remote monitoring: The remote monitoring system can be optionally equipped to facilitate equipment management and maintenance.
6. Flexible compatibility: By replacing a small number of parts, it can be compatible with different types of beverages, such as pure water and mineral water.

Technical configuration

Intelligent technology: The production speed of Huirun can filling machine can be set on the touch screen. Common faults will automatically alarm and display the cause and location, which is convenient for quick troubleshooting. Senior electrical engineers have designed a reasonable configuration form, and the entire production speed can be set on the touch screen according to needs.

Operational convenience: The whole machine adopts PLC computer program control and touch screen operation, with functions such as automatic control of liquid level in the barrel, no filling without bottle, and no capping without bottle. The equipment also adopts variable frequency drive stepless speed regulation, digital display of production capacity, and convenient and fast adjustment.

Control technology: Huirun can filling machine adopts PLC, frequency converter and human-machine interface control system, with excellent control functions such as variable frequency speed regulation, automatic filling with cans, and no filling without cans.

Production monitoring: The equipment is equipped with various sensors, which can accurately display the production speed and quantity on the touch screen. Users can set the production speed on the touch screen according to needs and flexibly adjust the production plan.

Fault protection: The equipment provides a variety of protections for the main motor and other electrical appliances, such as overload and overvoltage protection. The corresponding fault will be automatically displayed on the touch screen, which is convenient for users to find and solve the problem.

Electrical components: The main electrical components are all internationally renowned brands, and can also be customized according to customer requirements.

Strong durability: Imported heavy-duty bearings are used in key parts to extend the life of the equipment and ensure the stability and reliability of the equipment.

Application range

– Beverages and beer: Suitable for two-piece can filling of beverages and beer containing CO2 gas.
– Juice and tea beverages: Suitable for hot filling production of various juice beverages and tea beverages.
– Purified water and mineral water: By replacing a small number of parts, it can be used for the filling of purified water and mineral water, showing its high compatibility and flexibility.

Equipment Introduction

This machine is specially designed for filling and sealing plastic bottles in the beer and soda industries. It has a secondary exhaust function to ensure that the oxygen increment of beer during the filling process is minimal.

Key functions and designs

Filling and capping integration: Adopting the isobaric filling principle, the bottle enters the filling machine through the bottle feeding star wheel, and the filling valve descends along the supporting cam to perform centering pre-pressure sealing on the bottle body.

Sealing pressure adjustment: The sealing pressure is generated by the cylinder and can be adjusted by the pressure reducing valve on the control panel. The pressure range is 0-40KP (0-0.04MPa).

CO2 bottle flushing procedure: Through the opening of the pre-filling and back pressure valve, the back pressure gas in the filling cylinder is flushed into the bottle to remove the air in the bottle and minimize the amount of oxygen added during the filling process.

Filling process

Isobaric establishment and liquid filling:  After the pre-filling valve is closed, isobaric is established between the bottle and the cylinder body, and the liquid valve is opened under the action of the operating valve stem to start filling. The material flows down along the bottle wall, and the pre-filled gas in the bottle returns to the filling cylinder through the gas valve.

Automatic filling stop:  When the liquid level reaches the reflux pipe, the reflux gas is blocked and filling stops. Overpressure is generated on the top of the bottle, preventing the material from continuing to flow in.

Exhaust and pressure balance:  Pull the fork rod to close the gas and liquid valves, and balance the pressure in the bottle with the atmospheric pressure through the exhaust valve. During exhaust, the gas at the top of the bottle expands, and the material in the reflux pipe falls back into the bottle.

Capping process

At the moment of bottle discharge, the centering cap is lifted by the cam, and the bottle enters the capping machine to complete the capping.

Partial Products Main Technical Parameter